Author Topic: 2008 Polaris RZR 800 Voltage Regulator Relocation  (Read 995 times)

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Offline Bruiser

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2008 Polaris RZR 800 Voltage Regulator Relocation
« on: August 20, 2012, 05:53:52 PM »
Well I finally got around to moving my VR to the front radiator location today. First off I removed the VR from stock location which was behind driver seat.


I decided to route it up the center through the tunnel so I removed the seats and tunnel and ran the pigtail along the empty tunnel and routed the plug ends to the radiator.

I had some bracket bar laying around so I fabbed up a mount in front of my radiator and made some attachments to the VR itself.


Where the plugs attached to VR I used some foam padding around the wires and electrical taped the foam since it was gonna be touching radiator.

I then attached the VR to cross mount bracket via the mounting tabs I built.



All in all pretty easy to do and I just used stuff I had laying around the garage. Nothing professional about it but it's pretty solid and will work fine I think. I zip tied the pigtail all along the way to ensure it was solid and would not get pinched.
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Offline Stuntmanmike

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Re: 2008 Polaris RZR 800 Voltage Regulator Relocation
« Reply #1 on: August 20, 2012, 06:50:41 PM »
Good Job   :sign0104:
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Offline BLKrinnyrdr

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Re: 2008 Polaris RZR 800 Voltage Regulator Relocation
« Reply #2 on: August 20, 2012, 06:55:47 PM »
Nice work
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Offline Bruiser

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Re: 2008 Polaris RZR 800 Voltage Regulator Relocation
« Reply #3 on: August 20, 2012, 07:01:06 PM »
Yea I'm a noob but at least I did it on my own.
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Offline Stuntmanmike

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Re: 2008 Polaris RZR 800 Voltage Regulator Relocation
« Reply #4 on: August 20, 2012, 07:03:49 PM »
That's the POINT. :great: LOL Just poking fun at you!
« Last Edit: August 20, 2012, 07:07:40 PM by Stuntmanmike »
09 Rhino, Fuel Injected
27" Outlaw MST/25" Terra Cross RT
Wet Clutch Weight Mod
Carbon Fiber Skins
50 Cal Machine Gun
OD Sliders
4,000 Warn Winch
JBS Machined Sheeve
05 Rhino 720
http://youtu.be/4vM2BLqDKVs

Offline Bruiser

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Re: 2008 Polaris RZR 800 Voltage Regulator Relocation
« Reply #5 on: August 20, 2012, 07:10:02 PM »
Hell I know mike. Lol it ain't the prettiest or the best method I'm sure but it will work fine and it's unseen anyways.
I Aint Got Sh!t Anymore.
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Offline Mike_Wren

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Re: 2008 Polaris RZR 800 Voltage Regulator Relocation
« Reply #6 on: August 21, 2012, 08:08:16 AM »
Looks damn good dude...Sry I wasnt to come lend a hand.  This sitting by the phone crap is killing me...
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Offline Bruiser

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Re: 2008 Polaris RZR 800 Voltage Regulator Relocation
« Reply #7 on: August 21, 2012, 08:30:51 AM »
All good... just glad its done.
I Aint Got Sh!t Anymore.
I Sold All My Toys at Mike Wren Prices.